High Pressure Reactor – Datgur Engineering
High Pressure Reactor – Advanced Reaction Systems for Extreme Conditions
Datgur Engineering manufactures high pressure reactors designed for carrying out chemical and pharmaceutical reactions under elevated pressures and temperatures.
Engineered to operate up to 5000 psi and temperatures exceeding 300°C, these reactors enable safe and efficient synthesis of specialty chemicals, APIs, polymers, and advanced materials.
With precision design and robust safety systems, they deliver reliable performance in demanding industrial environments.
Types of High Pressure Reactors
Stainless Steel Reactors: Durable and corrosion-resistant units for general high-pressure industrial applications.
Glass-Lined Reactors: Ideal for highly corrosive reactions requiring maximum chemical inertness.
Autoclave Reactors: Designed to achieve extreme pressure and temperature conditions for sterilization and polymerization.
Magnetic Drive Reactors: Equipped with magnetically coupled stirring systems to maintain a hermetically sealed environment without shaft leakage.
Key Industrial Applications
Hydrogenation: Pressurized hydrogen reactions for API and specialty chemical synthesis.
Polymerization: Controlled high-pressure cycles to achieve specific polymer properties.
Hydrothermal Synthesis: Replicates geological conditions for crystal growth and advanced material development.
Fine Chemical Manufacturing: Production of high-purity chemicals requiring precise pressure and temperature control.
Design & Safety Considerations
Material Selection: Constructed using SS316, Hastelloy, Titanium, or Monel for superior corrosion resistance.
High Pressure & Temperature Ratings: Engineered for up to 5000 psi and temperatures above 300°C.
Integrated Safety Systems: Equipped with rupture discs, pressure relief valves, and automated shutdown mechanisms.
Magnetic Stirring Systems: Glandless drive ensures uniform mixing while maintaining complete sealing integrity.
Benefits of High Pressure Synthesis
Enhanced Reaction Rates: Accelerates chemical processes and reduces overall batch time.
Improved Yield & Selectivity: Higher conversion rates with fewer unwanted by-products.
Scalability: Designed for seamless transition from laboratory R&D to pilot and full-scale production.
Safety & Regulatory Compliance
ASME & ISO Compliance: Designed in accordance with ASME Section VIII Div 1 standards.
Environmental & Process Safety: Built to meet industrial safety norms for handling pressurized gases and hazardous chemicals.
Routine Inspection Support: Pressure-bearing components engineered for long-term reliability and easy maintenance.
Key Features of High Pressure Reactors
Pressure rating up to 5000 psi (350 bar).
Magnetic drive glandless stirring system.
Hastelloy, Titanium, and Monel material options.
ASME and ISO certified design.
Integrated rupture disc and safety valve systems.
Digital pressure and temperature monitoring controls.
Technical Specifications
Maximum Pressure: Up to 5000 psi (350 bar).
Maximum Temperature: Up to 350°C.
Material Options: SS316, Hastelloy C, Titanium, Monel.
Agitation System: Magnetic coupling or glandless drive.
Safety Devices: Rupture disc, safety valve, automatic cutoff system.
Design Standard: ASME Section VIII Division 1.
Why Choose Datgur Engineering?
Datgur Engineering delivers precision-engineered high pressure reactors tailored to pharmaceutical, chemical, and research industries.
Our reactors combine structural integrity, advanced sealing technology, and stringent safety compliance to ensure reliable operation under extreme process conditions.
We provide customized solutions that maximize efficiency, safety, and long-term performance.