High Speed Agitator – Datgur Engineering
High Speed Agitator – Direct-Drive High-Shear Mixing for Precision Applications
Datgur Engineering manufactures high speed agitators designed for rapid dispersion, emulsification, and homogenization in hygiene-critical industries.
Featuring a direct-driven, gearbox-free design, these agitators eliminate the risk of lubricant contamination, making them ideal for food, pharmaceutical, and cosmetic applications.
Compact, maintenance-free, and VFD compatible, they deliver high RPM performance with precise speed control.
Industrial Applications
Pharmaceuticals: Uniform blending of APIs and excipients to ensure dosage accuracy and stable emulsions.
Food Processing: Efficient emulsification of sauces, beverages, dressings, and dairy products.
Cosmetics: Homogeneous mixing of oils, water, and additives for creams, lotions, and gels.
Paints & Coatings: Rapid dispersion of pigments and fillers for consistent color quality.
Chemical Processing: High-speed mixing for polymerization and stable dispersion systems.
Key Functions
Rapid Dispersion: Quickly combines powders and liquids for complete homogeneity.
High Shear Emulsification: Breaks down droplets to create stable oil-water emulsions.
Particle Size Reduction: Intense shear forces improve suspension stability and product texture.
Homogenization: Ensures uniform composition critical for pharmaceutical and cosmetic formulations.
Design Features
Direct-Drive High RPM Motor: Gearbox-free system operating from 1,000 to 15,000 RPM.
Shear-Generating Impellers: Options include sawtooth, turbine, cowles, or rotor-stator configurations.
Maintenance-Free Construction: No oil lubrication or complex coupling systems.
Optional Cooling Systems: Cooling jackets available to manage heat during high-shear operations.
Variable Speed Control: VFD-ready for precise process adjustment.
Specialized Agitator Types
High-Shear Mixers: Rotor-stator assemblies for intense emulsification and homogenization.
Dispersers: Sawtooth impellers generating strong vortex action for powder-liquid blending.
Batch Mixers: Designed for closed tank operations in medium-volume production.
Inline High-Speed Mixers: Continuous processing systems for real-time quality control.
Critical Design Considerations
Material Viscosity: Motor power selected based on fluid thickness from low-viscosity liquids to dense pastes.
Impeller Selection: Shear intensity matched to product sensitivity.
Tank Geometry: Recommended use with baffles to minimize vortex formation at high RPM.
Hygiene Standards: Manufactured in pharmaceutical-grade SS316L for easy cleaning and contamination-free processing.
Key Features of High Speed Agitator
Gearbox-free oil-free design for zero contamination risk.
Operating speed range from 1,000 to 15,000 RPM.
Direct-coupled mixer shaft for compact installation.
VFD ready for accurate speed control.
High-shear rotor-stator and disperser options available.
Constructed using pharmaceutical-grade SS316L or Hastelloy.
Technical Specifications
Drive Type: Direct drive (gearless system).
Speed Range: Up to 15,000 RPM.
Material of Construction: SS316L or Hastelloy.
Lubrication: None (food and pharma safe).
Impeller Options: Sawtooth, rotor-stator, cowles, or turbine.
Shaft Length: Customized according to tank depth.
Why Choose Datgur Engineering?
Datgur Engineering delivers high performance high speed agitators engineered for precision mixing and hygienic processing.
Our direct-drive design ensures contamination-free operation, reduced maintenance, and energy-efficient performance.
With customizable configurations and advanced control systems, we provide reliable solutions for critical industrial applications.