Flocculators & Sludge Agitators

Low-speed, low-shear paddle agitators designed to promote floc growth and enhance sedimentation in water and wastewater treatment.

ISO 9001:2015 certified
Global Export Standards
Flocculators & Sludge Agitatorsflocculators
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System Advantages

Low Tip Speed (10-100 RPM)
Adjustable Blade Angles
Corrosion Resistant Coatings
VFD Compatible Motors
Horizontal/Vertical Configurations
Minimal Floc Shearing

1. Critical Applications

  • Water Treatment:Removing impurities from raw water in municipal plants to form settleable flocs.

  • Wastewater Treatment:Facilitating sludge formation and stabilization in primary and secondary processes.

  • Mining & Minerals:Removing fine particles from process water in tailing ponds and sedimentation tanks.

  • Pulp & Paper:Processing large volumes of suspended solids before discharge or recycling.

2. Key Functions & Mechanics

  • Flocculation:Low-shear mixing allows particles to collide and bond without breaking apart.

  • Sludge Agitation:Maintaining homogeneity to prevent solid sedimentation during processing.

  • Enhanced Sedimentation:Separating water from solids more efficiently to reduce turbidity.

  • Oxygen Distribution:Assisting biological treatment processes by maintaining necessary oxygen levels.

3. Design Features

  • Low-Shear Impellers:Paddle or blade designs that prevent the breakup of delicate flocs.

  • Slow Rotation Speed:Typically operating at 10-100 RPM to avoid excessive turbulence.

  • Variable Speed Control:Adjustable mixing intensity based on particle concentration and treatment stage.

  • Heavy-Duty Construction:Corrosion-resistant Stainless Steel or coated Mild Steel for chemical exposure.

4. Types of Flocculators

  • Paddle Flocculators:Vertical or horizontal arrangements for consistent mixing across large tanks.

  • Vertical Shaft:Mounted with propeller or paddle blades for high-efficiency water treatment.

  • Horizontal Shaft:Optimized for channels or basins where vertical space is constrained.

  • Hydraulic Flocculators:Utilizing baffles and water flow for natural, non-mechanical mixing.

5. Operational Benefits

  • Sedimentation Efficiency:Increased settling rates leading to clearer effluent.

  • Reduced Chemical Usage:Maximizing the effectiveness of flocculant chemicals to lower costs.

  • Improved Sludge Handling:Preventing downstream blockages in thickening and dewatering equipment.

  • Energy Efficiency:Low-speed operation minimizes power consumption while maximizing output.

Technical Matrix

Operating Speed10 - 100 RPM
Impeller TypePaddle / Gate / Fence
MOCSS304, SS316, Coated MS
Tank SizeCustom to Application
Drive TypeGearbox with VFD Control
Shaft LengthUp to 6 Meters

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