Flocculators & Sludge Agitators
Low-speed, low-shear paddle agitators designed to promote floc growth and enhance sedimentation in water and wastewater treatment.
flocculatorsSystem Advantages
1. Critical Applications
Water Treatment:Removing impurities from raw water in municipal plants to form settleable flocs.
Wastewater Treatment:Facilitating sludge formation and stabilization in primary and secondary processes.
Mining & Minerals:Removing fine particles from process water in tailing ponds and sedimentation tanks.
Pulp & Paper:Processing large volumes of suspended solids before discharge or recycling.
2. Key Functions & Mechanics
Flocculation:Low-shear mixing allows particles to collide and bond without breaking apart.
Sludge Agitation:Maintaining homogeneity to prevent solid sedimentation during processing.
Enhanced Sedimentation:Separating water from solids more efficiently to reduce turbidity.
Oxygen Distribution:Assisting biological treatment processes by maintaining necessary oxygen levels.
3. Design Features
Low-Shear Impellers:Paddle or blade designs that prevent the breakup of delicate flocs.
Slow Rotation Speed:Typically operating at 10-100 RPM to avoid excessive turbulence.
Variable Speed Control:Adjustable mixing intensity based on particle concentration and treatment stage.
Heavy-Duty Construction:Corrosion-resistant Stainless Steel or coated Mild Steel for chemical exposure.
4. Types of Flocculators
Paddle Flocculators:Vertical or horizontal arrangements for consistent mixing across large tanks.
Vertical Shaft:Mounted with propeller or paddle blades for high-efficiency water treatment.
Horizontal Shaft:Optimized for channels or basins where vertical space is constrained.
Hydraulic Flocculators:Utilizing baffles and water flow for natural, non-mechanical mixing.
5. Operational Benefits
Sedimentation Efficiency:Increased settling rates leading to clearer effluent.
Reduced Chemical Usage:Maximizing the effectiveness of flocculant chemicals to lower costs.
Improved Sludge Handling:Preventing downstream blockages in thickening and dewatering equipment.
Energy Efficiency:Low-speed operation minimizes power consumption while maximizing output.
Technical Matrix
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