Flocculant Automatic Dosing System

Automated chemical preparation and injection system designed for real-time turbidity control and optimized particle flocculation.

ISO 9001:2015 certified
Global Export Standards
Flocculant Automatic Dosing Systemflocullant
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System Advantages

Fully Automated Preparation & Dosing
Sensor-Based Feedback Control
Turbidity & TSS Real-Time Monitoring
PLC/SCADA Integration Compatible
Corrosion-Resistant Components
Dry Powder & Liquid Feed Options

1. Key System Components

  • Preparation Unit:Automates the dilution of powdered or concentrated flocculants to precise concentrations.

  • Precision Dosing Pump:High-accuracy pumps that inject flocculants based on real-time data inputs.

  • Analytical Sensors:Continuous monitoring of turbidity, flow rate, pH, and suspended solids (TSS).

  • PLC Control Unit:The 'brain' of the system that analyzes sensor data and manages dosing activation.

  • Integrated Mixing Chamber:Ensures uniform distribution of the flocculant solution within the water stream.

2. Operational Workflow

  • Real-Time Monitoring:Sensors detect fluctuations in water quality and solid concentration instantly.

  • Calculated Processing:The control unit compares live data against setpoints to determine the exact dosage.

  • Automated Injection:The dosing pump is activated to inject the chemical into the mixing zone.

  • Homogeneous Blending:Thorough mixing ensures uniform flocculation across the entire treated volume.

  • Continuous Feedback Loop:Post-dosing quality is monitored to auto-correct and optimize future cycles.

3. Strategic Benefits

  • Optimized Water Clarity:Improves sedimentation and filtration efficiency for higher-quality effluent.

  • Chemical Cost Savings:Eliminates over-dosing by adding only the exact amount required by the water conditions.

  • Reduced Manual Intervention:Automates a traditionally labor-intensive process, minimizing human error.

  • Consistent Performance:Maintains water standards even during sudden changes in raw water quality.

4. Industrial Applications

  • Municipal Water Plants:Removal of organic matter and contaminants from industrial and city supplies.

  • Mining & Minerals:Clarification of process water to improve solids separation and water recycling.

  • Food & Beverage:Clarification of process water to ensure regulatory safety and product quality.

  • Pulp & Paper:Efficient removal of fibers and fillers from wastewater streams.

  • Textile Industry:Treatment of dye-laden and solid-rich wastewater before discharge.

Technical Matrix

Dosing CapacityCustomized to Flow Rate
Control SystemPLC Based with Touchscreen HMI
Sensors IncludedTurbidity, pH, Flow, Level
MOCPP / PE / SS316L
Pump TypeDiaphragm or Peristaltic Dosing Pump
PreparationAutomatic Powder Dilution Tank

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