Heavy Duty Agitators
Robust, high-torque mixing systems featuring a separate bearing section to handle extreme radial and axial loads in large-scale vessels.
heavySystem Advantages
1. Industrial Scale Applications
Chemical Processing:Blending and emulsifying highly viscous or corrosive materials in large reactors.
Pharmaceutical & APIs:Ensuring thorough distribution in large-scale bulk drug fermentation.
Mining & Minerals:Mixing heavy slurries and suspending solids for leaching and extraction.
Wastewater & Sludge:Uniform distribution in high-volume aerobic and anaerobic bio-digesters.
Food & Beverage:High-volume blending of thick substances like syrups, pastes, and sauces.
2. Mounting & Entry Configurations
Top-Entry:Mounted on vessel tops, ideal for large tanks and ultra-high viscosity substances.
Side-Entry:Optimized for large storage tanks with limited vertical clearance.
Bottom-Entry:Preferred for pharmaceutical applications requiring high cleanliness and specific flow paths.
Portable Units:High-torque flexible units for batch mixing across various vessels.
3. Engineering Features
High-Torque Motors:Specifically geared to handle massive batch sizes and dense materials.
Torsion-Free Housing:Separate double bearing section to absorb mechanical stress and prevent shaft run-out.
Advanced Sealing:High-pressure mechanical seals to contain volatile or hazardous substances.
Rugged Construction:Available in Stainless Steel, Hastelloy, and Titanium for aggressive environments.
4. Specialized Impeller Designs
Anchor Impellers:Scraping action for high-viscosity fluids to prevent wall buildup.
Helical/Spiral Impellers:High axial flow to move materials from the tank bottom upwards.
Turbine Impellers:Radial flow generation for rapid chemical reactions and high shear.
Paddle Impellers:Low-shear blending for fragile ingredients or basic solid suspension.
5. Advantages & Reliability
Viscosity Handling:Powerful enough for thick, dense, and sticky substances standard mixers cannot handle.
Process Longevity:Rugged design reduces downtime and maintenance in 24/7 harsh environments.
Energy Optimization:Designed for maximum mixing efficiency per kilowatt of power consumed.
Seal Integrity:Engineered to withstand extreme pressures and temperatures during chemical synthesis.
Technical Matrix
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