High Pressure Reactor

Precision-engineered vessels designed for synthesizing specialty chemicals and APIs under elevated pressures up to 5000 psi and temperatures exceeding 300°C.

ISO 9001:2015 certified
Global Export Standards
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System Advantages

Rated up to 5000 psi
Magnetic Drive (Glandless) Stirring
Hastelloy & Titanium MOC options
ASME & ISO Certified Design
Integrated Rupture Discs
Digital Pressure & Temp Monitoring

1. Types of High-Pressure Reactors

  • Stainless Steel Reactors:Durable and resistant units for standard industrial high-pressure applications.

  • Glass-Lined Reactors:Optimized for highly corrosive chemical reactions requiring maximum inertness.

  • Autoclaves:Capable of reaching extreme conditions for sterilization and advanced polymerization.

  • Magnetic Drive Reactors:Utilizing magnetically coupled stirrers to maintain a hermetically sealed environment.

2. Key Industrial Applications

  • Hydrogenation:Pressurizing hydrogen gas to bond with compounds for API synthesis.

  • Polymerization:Achieving specific polymer properties through controlled elevated pressure cycles.

  • Hydrothermal Synthesis:Mimicking natural geological conditions for crystal and advanced material growth.

  • Fine Chemical Synthesis:Producing high-purity chemicals requiring unique specific reaction environments.

3. Design & Safety Considerations

  • Material Selection:Utilization of Hastelloy, Stainless Steel, and Titanium for corrosion resistance.

  • Pressure & Temp Limits:Engineered for ratings up to 5000 psi and temperatures above 300°C.

  • Safety Systems:Integration of rupture discs, safety valves, and automated pressure release systems.

  • Stirring Mechanisms:High-pressure magnetic stirrers ensure homogeneity without compromising the seal.

4. Benefits of High-Pressure Synthesis

  • Enhanced Reaction Rates:Significantly reducing processing time for time-sensitive chemical batches.

  • Improved Yield:Higher selectivity and conversion rates at elevated pressures reduce unwanted by-products.

  • Scalability:Seamless transition from laboratory-scale R&D to full industrial-scale mass production.

5. Safety & Regulatory Compliance

  • Certification Standards:Adherence to ASME and ISO certifications to manage explosion risks.

  • Environmental Compliance:Meeting FDA and EPA guidelines for gas handling and occupational safety.

  • Routine Maintenance:Critical inspection of pressure-bearing components to ensure long-term integrity.

Technical Matrix

Max PressureUp to 5000 psi (350 bar)
Max TemperatureUp to 350°C
Material OptionsSS316, Hastelloy C, Titanium, Monel
AgitationMagnetic Coupling / Glandless Drive
Safety DevicesRupture Disc, Safety Valve, Auto-Cutoff
StandardASME Section VIII Div 1

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