High Speed Agitator

Direct-driven, gearbox-free agitator designed for high-shear dispersion and emulsification in hygiene-critical industries.

ISO 9001:2015 certified
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System Advantages

Gearbox-Free Design (Zero Oil)
1,000 - 15,000 RPM Range
Direct-Coupled Mixer Shaft
VFD Ready for Speed Control
High-Shear Rotor-Stator Options
Pharmaceutical Grade SS316L

1. Industrial Applications

  • Pharmaceuticals:Achieving uniform drug formulations and stable emulsions for active ingredients.

  • Food Processing:Efficient emulsification of sauces, dressings, and beverages for consistent texture.

  • Cosmetics:Homogeneous blending of oils, water, and additives for creams, lotions, and gels.

  • Paints & Coatings:Rapid dispersion of pigments and fillers to ensure color consistency.

  • Chemical Processing:Essential for polymerization and producing stable dispersions.

2. Key Functions

  • Rapid Dispersion:Quickly combining ingredients to achieve total homogeneity.

  • High Shear & Emulsification:Breaking down particle sizes to form stable oil-water phases.

  • Particle Size Reduction:Intense shear forces improve product stability and texture in suspensions.

  • Homogenization:Providing uniform mixing vital for dosage accuracy in pharmaceutical products.

3. Design Features

  • Direct-Drive High RPM:Gearbox-free motors operating between 1,000 and 15,000 RPM.

  • Shear-Generating Impellers:Options include Sawtooth, Turbine, or Rotor-Stator configurations.

  • Maintenance-Free Design:No extra shaft couplings or oil lubricants, reducing operational downtime.

  • Cooling Systems:Optional cooling jackets to manage heat generated by high-shear intensity.

  • Variable Speed:VFD compatibility for fine-tuning based on material requirements.

4. Specialized Agitator Types

  • High-Shear Mixers:Uses rotor-stator configurations for intense homogenization.

  • Dispersers:Featuring sawtooth impellers to generate strong vortex forces for powder-liquid mixing.

  • Batch Mixers:High-speed units optimized for blending medium volumes in closed tanks.

  • Inline High-Speed Mixers:Continuous process mixers for real-time quality control.

5. Critical Design Considerations

  • Material Viscosity:Choosing the right drive power to handle everything from thin liquids to thick pastes.

  • Impeller Selection:Matching the shear level to the sensitivity of the product ingredients.

  • Tank Geometry:Best used in tanks with baffles to prevent unwanted vortex formation during high RPM.

  • Hygiene Standards:Built with SS316L for easy cleaning and zero contamination risk.

Technical Matrix

Drive TypeDirect Drive (Gearless)
Speed RangeUp to 15,000 RPM
MOCSS316L / Hastelloy
LubricationNone (Food/Pharma Safe)
ImpellerSawtooth, Rotor-Stator, Cowles
Shaft LengthCustomized to Tank Depth

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