High Speed Agitator
Direct-driven, gearbox-free agitator designed for high-shear dispersion and emulsification in hygiene-critical industries.
highSystem Advantages
1. Industrial Applications
Pharmaceuticals:Achieving uniform drug formulations and stable emulsions for active ingredients.
Food Processing:Efficient emulsification of sauces, dressings, and beverages for consistent texture.
Cosmetics:Homogeneous blending of oils, water, and additives for creams, lotions, and gels.
Paints & Coatings:Rapid dispersion of pigments and fillers to ensure color consistency.
Chemical Processing:Essential for polymerization and producing stable dispersions.
2. Key Functions
Rapid Dispersion:Quickly combining ingredients to achieve total homogeneity.
High Shear & Emulsification:Breaking down particle sizes to form stable oil-water phases.
Particle Size Reduction:Intense shear forces improve product stability and texture in suspensions.
Homogenization:Providing uniform mixing vital for dosage accuracy in pharmaceutical products.
3. Design Features
Direct-Drive High RPM:Gearbox-free motors operating between 1,000 and 15,000 RPM.
Shear-Generating Impellers:Options include Sawtooth, Turbine, or Rotor-Stator configurations.
Maintenance-Free Design:No extra shaft couplings or oil lubricants, reducing operational downtime.
Cooling Systems:Optional cooling jackets to manage heat generated by high-shear intensity.
Variable Speed:VFD compatibility for fine-tuning based on material requirements.
4. Specialized Agitator Types
High-Shear Mixers:Uses rotor-stator configurations for intense homogenization.
Dispersers:Featuring sawtooth impellers to generate strong vortex forces for powder-liquid mixing.
Batch Mixers:High-speed units optimized for blending medium volumes in closed tanks.
Inline High-Speed Mixers:Continuous process mixers for real-time quality control.
5. Critical Design Considerations
Material Viscosity:Choosing the right drive power to handle everything from thin liquids to thick pastes.
Impeller Selection:Matching the shear level to the sensitivity of the product ingredients.
Tank Geometry:Best used in tanks with baffles to prevent unwanted vortex formation during high RPM.
Hygiene Standards:Built with SS316L for easy cleaning and zero contamination risk.
Technical Matrix
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Performance
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